Push Back Racking System Manufacturer in Delhi NCR

What is Push Back Racking? Push back racking is a dynamic high-density storage system utilizing a series of nested rolling carts that glide on inclined steel channels. When a new pallet is loaded from the aisle face, it gently pushes the preceding pallet back. When a pallet is unloaded, gravity rolls the subsequent rear pallet forward to the front picking face automatically.

Where is it Used? Widely utilized in temperature-controlled warehouses, food processing facilities, and fast-moving manufacturing buffers where warehouses require higher storage density than selective racking without sacrificing lane-by-lane SKU selectivity.

Key Benefits & Advantages:
• Achieves up to 75% higher density than selective racks.
• Each lane can hold a distinct SKU, unlike drive-in racks where an entire bay must hold identical items.
• Operates with standard forklifts—no costly specialized reach attachments required.
• Drastically reduces forklift travel time and eliminates upright rack collision risks.

How Vaishno Storage Solution Manufactures This System: Carts are precision-fabricated in our Mundka factory from heavy laser-cut structural steel with low-profile nesting geometry. Each wheel is fitted with shielded heavy-duty industrial bearings engineered for low rolling friction and zero maintenance. The inclined guide tracks feature safety capture lips that prevent carts from jumping the rails even under sudden stops.

How We Install on Site: Optical level survey ensures the exact 2% to 3% slope is maintained across every lane. Track rails are bolted securely to heavy-duty load beams, carts are drop-tested under full weight, and front rubber impact buffers are installed.