Rack Supported Mezzanine Floor Manufacturer in Delhi NCR
- Concept: Heavy-duty storage racks act as vertical structural support columns
- Floor capacity: 350 kg/m² to 1,000 kg/m² uniformly distributed floor load
- Cost savings: Saves 30% to 40% compared to structural column-beam mezzanines
- Features: Integrated catwalk walkways, industrial staircases, safety handrails & pallet gates
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Reliance Logistics
Amazon Fulfilment
Flipkart Supply Chain
Blinkit Dark Stores
BigBasket Regional DC
Mother Dairy Cold Depots
Haldiram Foods
Havells India Supply
Relaxo Footwear Logistics
Delhivery Mega Hub
Dabur India Distribution
Product Overview & Engineering
What is a Rack Supported Mezzanine? A rack-supported mezzanine floor utilizes heavy-duty shelving or pallet racking frames as the primary vertical columns to support an elevated secondary floor level. Instead of paying for dedicated building columns, the storage racks themselves form the structural foundation, creating dense shelving on the ground floor with a wide open floor area above for assembly, offices, or additional storage.
Where is it Used? Extensively utilized in e-commerce fulfillment hubs across Gurgaon, automotive parts depots in Faridabad, footwear factories in Bahadurgarh, and pharmaceutical godowns across Delhi NCR.
Key Benefits & Advantages:
• Saves 30% to 40% in structural steel costs compared to standalone column mezzanines.
• Doubles usable square footage within your existing building footprint.
• 100% demountable bolted design can be disassembled and relocated if you shift warehouses.
• Integrated catwalk walkways, industrial staircases, safety handrails, and pallet drop gates.
How Vaishno Storage Solution Manufactures This System: Uprights are roll-formed from heavy IS 2062 HR steel with extra column thickness to withstand combined shelving and upper floor live loads. Floor joists and main purlins are cold roll-formed from galvanized C/Z sections or fabricated steel channels. All components are finished in our 7-tank powder-coating facility.
How We Install on Site: Base plates are chemical-anchored into the floor slab, ground floor racking is erected and plumbed, primary and secondary floor joists are bolted on top of the rack frames, decking is secured, and safety handrails and staircases are fitted.
Rack Supported Mezzanine Manufacturers in Delhi
Vaishno Storage Solution is an established rack supported mezzanine manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial rack supported mezzanine utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Rack Supported Mezzanine Suppliers in Delhi NCR
As leading rack supported mezzanine suppliers in Delhi NCR, Vaishno Storage Solution delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Rack Supported Mezzanine Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Vaishno Storage Solution acts as a dependable rack supported mezzanine wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Rack Supported Mezzanine B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Vaishno Storage Solution (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹350 – ₹850 per square foot | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
| Standard Dispatch Time | 24–48 hours for standard sizes; 5–8 days for custom orders | Uncertain lead times dependent on third-party suppliers |
| Parameter | Specification Details |
|---|---|
| Support Columns | Heavy-duty roll-formed pallet rack or shelving uprights (80x70 to 120x95 mm) |
| Floor Loading Capacity | 350 kg/m², 500 kg/m², 750 kg/m², 1,000 kg/m² UDL |
| Clear Heights | Under-mezzanine clear height: 2,400 mm to 3,200 mm; Upper level: 2,400 mm+ |
| Decking Options | Chequered steel plate (3-5 mm), galvanized steel grating, or 25 mm tongue-and-groove wood |
| Staircase Specification | Heavy structural steel stringers with anti-slip perforated treads and continuous handrail |
| Perimeter Handrails | 1,050 mm height with intermediate knee rail and 100 mm kick-plate toe guard |
| Safety Pallet Gate | Up-and-over safety pivot gate or bi-parting sliding gate for forklift loading |
| Steel Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 2-Tier Shelving Mezzanine (350 kg/m²) | 350 kg/m² floor load | Apparel picking, e-commerce order fulfillment & pharma bins |
| Heavy Pallet Mezzanine (750 kg/m²) | 750 kg/m² floor load | Automotive component buffers & medium industrial assembly |
| Heavy Industrial Mezzanine (1000 kg/m²) | 1,000 kg/m² floor load | Heavy manufacturing equipment, raw material coils & tool rooms |
Recommended Applications & Warehouse Environments
E-commerce fulfillment centers, automotive spare parts depots, retail backrooms, garment export factories, electrical distribution centers.
How We Manufacture & Install Rack Supported Mezzanine
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Rack Supported Mezzanine Compares
Factors Determining Rack Supported Mezzanine Cost
Request Factory Quote
Receive a complete BOQ & 2D CAD layout within 24 hours.
Where Rack Supported Mezzanine Has Been Installed
Real project installations delivered by our Mundka engineering plant.
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View Case Study →Rack Supported Mezzanine FAQs
Common questions regarding technical capacity, fabrication lead time, and installation.
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